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Welding,
in engineering, is any process in which
two or more pieces of metal are joined
together by the application of heat,
pressure, or a combination of both. Most
of the processes may be grouped into two
main categories: pressure welding, in
which the weld is achieved by pressure;
and heat welding, in which the weld is
achieved by heat. Heat welding is the
most common welding process used today.
With the development of new techniques
during the first half of the 20th
century, welding replaced bolting and
riveting in the construction of many
types of structures, including bridges,
buildings, and ships. It is also a basic
process in the automotive and aircraft
industries and in the manufacture of
machinery. Along with soldering and
brazing, it is essential in the
production of virtually every
manufactured product involving metals.
The welding process best suited to
joining two pieces of metal depends on
the physical properties of the metals
and the production facilities available.
Tri-State Fabricators utilizes all type
of welding processes.
Arc-welding
processes, which have become the most
important welding processes,
particularly for joining steels, require
a continuous supply of either direct or
alternating electrical current. This
current is used to create an electric
arc, which generates enough heat to melt
metal and create a weld. We at
Tri-State Fabricators use a wire fed
arc-weld process normally called MIG
welding.
Arc (MIG) welding has several advantages
over other welding methods. Arc (MIG)
welding is faster because of its high
heat concentration, which also tends to
reduce distortion in the weld. The most
widely used arc-welding processes are
shielded metal arc, gas-tungsten arc,
gas-metal arc, and submerged arc.
In gas-metal (MIG) welding, a bare
electrode is shielded from the air by
surrounding it with argon or carbon
dioxide gas or by coating the electrode
with flux. The electrode is fed into the
electric arc, and melts off in droplets
to enter the liquid metal that forms the
weld. Most common metals can be joined
by this process.
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